# MEXAS

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{{Short description|German composite armour system}}

The '''Modular Expandable Armor System''' ('''MEXAS''') is a [composite armour](/source/composite_armour) system developed by the German company [IBD Deisenroth Engineering](/source/IBD_Deisenroth_Engineering). MEXAS was introduced in 1994 and has been applied on over 20,000 combat vehicles worldwide.<ref>{{cite web|title=IBD Modular EXpandable Armour System (MEXAS) (Germany), Armour systems |url=http://articles.janes.com/articles/Janes-Armour-and-Artillery-Upgrades/IBD-Modular-EXpandable-Armour-System-MEXAS-Germany.html |publisher=Jane's IHS |accessdate=26 January 2016 |url-status=dead |archiveurl=https://web.archive.org/web/20110815052008/http://articles.janes.com/articles/Janes-Armour-and-Artillery-Upgrades/IBD-Modular-EXpandable-Armour-System-MEXAS-Germany.html |archivedate=August 15, 2011 }}</ref>
The successor of MEXAS is the [Advanced Modular Armor Protection](/source/Advanced_Modular_Armor_Protection) (AMAP).

== Design ==
thumb|right|Ceramic armour tiles of MEXAS<ref>{{Cite web |url=http://www.etec-ceramics.de/fileadmin/Dateien/PDF/Ballistik/K2-R_Ballistik_engl.pdf |title=Archived copy |access-date=2010-06-13 |archive-date=2011-07-19 |archive-url=https://web.archive.org/web/20110719000746/http://www.etec-ceramics.de/fileadmin/Dateien/PDF/Ballistik/K2-R_Ballistik_engl.pdf |url-status=dead }}</ref>

The Modular Expandable Armor System (MEXAS) was developed in the early 1990s by IBD Deisenroth and first used in 1994. In 2005 it was succeeded by the next-generation AMAP armour system, which provides a wider variety of different armour options.

MEXAS has been marketed in three versions: ''MEXAS-L'' (light) offers protection against small-calibre rounds and can also be fitted on soft-skinned vehicles like [MAN](/source/MAN_SE) military trucks. ''MEXAS-M'' (medium) protects the vehicle against autocannon and [RPG](/source/rocket-propelled_grenade)s with [HEAT](/source/HEAT) warheads. ''MEXAS-H'' is for use on heavy vehicles like [main battle tank](/source/main_battle_tank)s. Depending on version and required protection level MEXAS can protect against [kinetic energy penetrator](/source/kinetic_energy_penetrator)s like 30&nbsp;mm AP, RPGs and mines like the [TM-46 mine](/source/TM-46_mine) and [TMRP-6](/source/TMRP-6)<ref name="DefenseUpdate" />
In order to reach different types of desired armour protection MEXAS is either passive armour or [non-explosive reactive armour](/source/reactive_armour).<ref name="SymposiumBallistics19">{{cite journal|author1=Richard W.O. Kwok|author2=F. U. Deisenroth|title=LIGHTWEIGHT PASSIVE ARMOUR FOR INFANTRY CARRIER VEHICLE|journal=19th International Symposium of Ballistics, 7–11 May 2001, Interlaken, Switzerland|date=2001|pages=961–968}}</ref> 
The exact composition of MEXAS is classified, but according to drawings from the manufacturer the passive version of MEXAS consist of a splinter foil-like specialized Nylon covering a layer of ceramic tiles (possibly materials like [aluminium oxide](/source/aluminium_oxide), [silicon carbide](/source/silicon_carbide) and [boron carbide](/source/boron_carbide) depending on the user's requirements). Behind the ceramic tiles a layer of aramid backing (e.g. [kevlar](/source/kevlar)) is installed. MEXAS also includes [spall](/source/spall)-liner and depending on the user's requirements a mine-protection kit. 
The reactive armour version of MEXAS utilizes several spaced multilayer plates consisting of an inert interlayer sandwiched between metal plates. During penetratíon by a [shaped charge](/source/shaped_charge) jet, the sandwich bulges similar to [explosive reactive armour](/source/Reactive_armour) (ERA) due to the interlayer absorbing the jet momentum and spreading it radially.<ref name="SymposiumBallistics19" /> Such armour provides better coverage than ERA (up to 85–95% of the surface compared to 30–60%), can be mounted on vehicles with very limited base armour that would not sustain the blast of an ERA tile without damage and has a lower life-cycle cost.<ref name="SymposiumBallistics19" />
MEXAS is only used as adaptable [applique armour](/source/applique_armour) and is usually not the only protection of a vehicle, but overlaid on the vehicle hull made of ballistic [aluminium](/source/aluminium) or [armour steel](/source/rolled_homogeneous_armour).

During the development of [Bionix AFV](/source/Bionix_AFV) MEXAS composite armour was adapted to the vehicle.<ref name="SymposiumBallistics19" /> To meet the required protection against heavy machine gun ammunition fired from a distance of {{convert|50|m}}, different options were compared by IBD and ST Kinetics. A {{convert|30|mm}} thick plate of high-hardness armour (HHA) steel provides enough protection. This was indexed as reference to calculate the mass efficiency and thickness efficiency of different armour solutions.<ref name="SymposiumBallistics19" /> Utilizing only {{convert|23|mm}} HHA together with a {{convert|10|mm}} liner to absorb the fragments, the mass efficiency can be increased to 1.2 (the armour provides 1.2 times as much protection as HHA of the same weight). Using a {{convert|22|mm}} MEXAS armour panel on top of {{convert|7.3|mm}} HHA boosts the mass efficiency to 2.5 compared to the HHA reference.<ref name="SymposiumBallistics19" />
The best result was achieved by utilizing a {{convert|20|mm}} thick MEXAS armour panel on top of a {{convert|7.3|mm}} HHA plate fitted with a {{convert|10|mm}} liner on the interior — a mass efficiency of 3.5; however the higher thickness decreased the thickness efficiency to 0.8 compared to the other tested armour layouts.<ref name="SymposiumBallistics19" />

The [Stryker](/source/Stryker) can be fitted with MEXAS [applique armour](/source/applique_armour) in order to provide protection against 14.5&nbsp;mm HMG rounds. In 2001 it was discovered that the chemical composition of some ceramic tiles had been altered without notifying the [US Army](/source/US_Army) and unapproved sub-contractors supplied the ceramic tiles.<ref name="StrykerBook" /> The amount of different tile variations allowed by the Army was exceeded drastically — instead of an approved number of six variations the Stryker utilized 39 after undergoing several design changes.<ref name="StrykerFailure">{{cite news|author1=Ray Rivera|author2=Hal Bernton|title=Some Stryker tiles fail under fire; maker rushes to fortify vehicles|url=https://archive.seattletimes.com/archive/20030916/stryker16m/some-stryker-tiles-fail-under-fire-maker-rushes-to-fortify-vehicles|access-date=26 January 2016|publisher=The Seattle Times Company|date=16 September 2003}}</ref> This resulted in the early Strykers requiring an additional {{convert|3|mm}} thick steel plate.<ref name="StrykerBook" /> According to IBD Deisenroth however, all changes had been communicated to General Dynamics, but General Dynamics did not inform the Army.<ref name="StrykerFailure" /> Ulf Deisenroth, president of IBD, claimed that he was never informed about the Army only allowing six ceramic tile variations.<ref name="StrykerFailure" />
Later the supplier of the ceramic tiles was changed to fix these problems.

== Applications ==
MEXAS is used on several vehicles of the [German Army](/source/German_Army) like the [ATF Dingo](/source/ATF_Dingo), [Fuchs 1A7](/source/TPz_Fuchs) or the [Panzerhaubitze 2000](/source/Panzerhaubitze_2000). Some versions of the [Leopard 2](/source/Leopard_2) MBT utilize MEXAS-H armour at the hull.
Prior deployment on [peace-keeping](/source/peace-keeping) missions, vehicles of different countries have been fitted with MEXAS. Norwegian M113s and German MAN trucks have been fitted with MEXAS prior their deployment in [KFOR](/source/Kosovo_Force). Some Canadian [Leopard 1s](/source/Leopard_1), M113s and LAVs have been upgraded with MEXAS.<ref name="DefenseUpdate">{{cite web|title=Modular Expandable Armor System (MEXAS)|url=http://defense-update.com/products/m/mexas.htm|website=Defense Update|accessdate=26 January 2016|date=9 June 2006|archive-date=2 February 2016|archive-url=https://web.archive.org/web/20160202130008/http://defense-update.com/products/m/mexas.htm|url-status=dead}}</ref>  Uparmoured Canadian Leopard 1s have been used in the [KFOR](/source/Kosovo_Force) and as part of the [ISAF](/source/ISAF) in Afghanistan.<ref>{{cite web|last1=Priestley |first1=Stephen |title=In to Action – Canadian Leopard C2 tanks and the TLAV M113A3s in Combat |url=http://www.casr.ca/ft-leopard-tank.htm |website=Canadian American Strategic Review |publisher=CASR |accessdate=26 January 2016 |url-status=dead |archiveurl=https://web.archive.org/web/20100109063605/http://casr.ca/ft-leopard-tank.htm |archivedate=9 January 2010 }}</ref> Other vehicles protected by MEXAS armour include<ref>[http://www.ibd-deisenroth-engineering.de/products-in-use.html User-list on IBD's website] {{webarchive|url=https://web.archive.org/web/20100612162104/http://www.ibd-deisenroth-engineering.de/products-in-use.html |date=2010-06-12 }}</ref> versions of the Swedish [Pansarbandvagn 302](/source/Pansarbandvagn_302) and [Combat Vehicle 90](/source/Combat_Vehicle_90), the Greek variant [Leopard 2 HEL](/source/Leopard_2), the Austrian [ASCOD Ulan](/source/ASCOD_AFV), the [Véhicule de l'Avant Blindé](/source/V%C3%A9hicule_de_l'Avant_Blind%C3%A9), the Textron [M1117 armored security vehicle](/source/M1117_armored_security_vehicle), the [Coyote reconnaissance vehicle](/source/Coyote_reconnaissance_vehicle), the ST Kinetics [Bionix AFV](/source/Bionix_AFV) and the US [Stryker](/source/Stryker) vehicles.<ref name="StrykerBook">{{cite book|last1=Rottman|first1=Gordon L.|title=Stryker Combat Vehicles|date=2006|publisher=Osprey Publishing|isbn=1-84176-930-4|page=17}}</ref><ref>{{Cite web |last=Gao |first=Charlie |date=2021-11-10 |title=These Are the 5 Tanks Ready to Defend NATO |url=https://nationalinterest.org/blog/reboot/these-are-5-tanks-ready-defend-nato-195956 |access-date=2024-04-23 |website=The National Interest |language=en}}</ref>

<gallery mode="packed">
File:Leopard C2 Canadian Forces.jpg|Canadian Leopard C2 heavily up-armoured with MEXAS-M being deployed to Afghanistan
File:Norwegian CV9030.jpg|Some [CV90](/source/Combat_Vehicle_90) like this CV9030N are fitted with MEXAS
File:Canadian Forces LAV.jpg|The Canadian [LAV III](/source/LAV_III) is utilizing MEXAS
File:TPz 1 Fuchs armored personnel carrier.jpg|German [Fuchs](/source/TPz_Fuchs) fitted with MEXAS located in Afghanistan during [Operation Enduring Freedom](/source/Operation_Enduring_Freedom)
File:Stryker RV front q.jpg|The US Stryker can be up-armoured with MEXAS to resist HMG fire
File:SPZ Ulan turret.jpg|The bolts holding the MEXAS armour panels are clearly visible on this [ASCOD Ulan](/source/ASCOD_Ulan)
File:278th MP Company's new ASVs.jpg|The M1117 ASV utilizes MEXAS for ballistic and mine protection
File:Leopard 2 battle tank on March 25, 2024.jpg|The [Leopard 2 HEL](/source/Leopard_2) of the [Greek Army](/source/Hellenic_Army), using a full MEXAS package, for frontal, side as well as upper glacis and crew hatch protection.
</gallery>

== External links ==
* [https://web.archive.org/web/20100613162257/http://www.ibd-deisenroth-engineering.de/mexas.html MEXAS on IBD Deisenroth Engineering's website]

== References ==
{{Reflist}}

Category:Vehicle armour
Category:Military equipment introduced in the 1990s

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Adapted from the Wikipedia article [MEXAS](https://en.wikipedia.org/wiki/MEXAS) by Wikipedia contributors ([contributor history](https://en.wikipedia.org/wiki/MEXAS?action=history)). Available under [Creative Commons Attribution-ShareAlike 4.0 International](https://creativecommons.org/licenses/by-sa/4.0/). Changes may have been made.
